Lightweight expanded perlite bubble structures are milled and classified using strictly defined processes to produce perlite filter aids with specific flow characteristics. The various grades utilize the jagged interlocking structures to create billions of microscopic channels between the filter aid particles to produce optimum flow rates and clarification abilities for a wide variety of applications.
Perlite filter aids are lightweight, inert, impart no taste or odor to liquids being filtered, and are virtually insoluble in mineral and organic acids at all temperatures. Solubility in strong alkaline solutions varies depending on temperature and contact time. Without using a filter aid the solid particles in the liquid will soon accumulate on filtering surfaces and block them. A perlite filter aid makes a filtering layer (cake) that transfers the actual filtering from the septum to the whole mass of filter aid. Filtration occurs in the tiny pores formed by the fine particles of filter aid.
Perlite filter aids provide users with a lightweight material choice. Perlite filter aid grades provide the user with a density advantage from 20 to 50% over other types of filter aids. Perlite filter aid dry density ranges from 100 to 200 kg/m3 (6 to 12 lb/ft3), and the filter cake density range is 100 to 270 kg/m3 (7 to 17 lb/ft3). In contrast, other filtration materials produce equal performance filter cakes in the range of 230 to 420 kg/m3 (15 to 25 lb/ft3).
Expanded perlite provides larger volumes with low bulk density compared to other filter aids. Experience in a variety of applications has shown that most filter aid users can economically switch to perlite from other pre-coat filter aids without sacrificing performance. Perlite filter aids can be used with either pressure or vacuum filtration equipment. Perlite generally replaces other filter aids on a one-to-one volume basis - for example; a cubic measure of perlite will replace the same volume of other filter aids. Selection of the optimum grade and dosage may require plant or laboratory filtration tests.
Perlite filter aid grades from various manufacturers range from 0.2 – 6 Darcies. (The Darcy is a common unit of flow rate for filter aids.) A material with a permeability of one Darcy passes 1 milliliter per second per square centimeter of a liquid of 1 centipoise viscosity (approximately that of water) through a cake 1 centimeter thick at a differential pressure of 1 atmosphere. The higher flow grades are especially applicable to use with highly viscous liquids such as syrup, resins or gelatinous slurries. Productivity, clarity and flow rates may be increased through the use of perlite filter aid grades. These traits are accomplished during the liquid's path through the channels created by the jagged, interlocking particles.